Rapid Mixer Granulator (RMG) Sensors

Rapid Mixer Granulator (RMG) Sensors

RapidMixer Granulator (RMG) sensors play a critical role in ensuring precise control, efficiency, and product consistency in pharmaceutical and chemical granulation processes. These high-precision sensors are integrated into the RMG to monitor key parameters such as impeller speed, chopper speed, bowl pressure, temperature, and product moisture in real-time. By delivering accurate data, RMG sensors help in optimizing batch processing, reducing downtime, and ensuring compliance with GMP standards. Their rugged construction and chemical resistance make them ideal for demanding industrial environments, supporting automated operation and advanced process validation.

FAQs

1. What are RMG sensors used for?
   RMG sensors monitor and control critical process parameters like speed, temperature, and moisture in the granulation process.
2. What types of sensors are commonly used in RMGs?
   Common sensors include temperature sensors (RTD or thermocouples), load cells, pressure sensors, and speed encoders.
3. How do sensors improve RMG performance?
   They provide real-time feedback to control systems, ensuring optimal mixing, granule size consistency, and process safety.
4. Are RMG sensors compatible with PLC/SCADA systems?
   Yes, modern RMG sensors are designed to integrate seamlessly with automation and data logging systems.
5. Can these sensors handle high temperatures and chemicals?
   Yes, industrial-grade RMG sensors are built to withstand harsh conditions in pharmaceutical and chemical environments.
6. What is the lifespan of an RMG sensor?
   With proper maintenance, sensors can last 3–7 years or more, depending on usage and environment.
7. Are the sensors GMP-compliant?
   Yes, sensors used in pharmaceutical-grade RMGs are compliant with GMP and FDA guidelines.
8. Do RMG sensors require calibration?
   Regular calibration is essential for maintaining accuracy and process validation.
9. Can sensors detect endpoint in granulation?
   Advanced moisture or torque sensors can help in determining the granulation endpoint accurately.
10. Is remote monitoring possible with these sensors?
    Yes, when integrated with smart systems, remote monitoring and diagnostics are achievable.

Top Benefits

• Real-Time Monitoring – Enables immediate process adjustments
• Improved Product Quality – Ensures consistent granule size and mix uniformity
• Reduces Human Error – Automates key measurements and data capture
• Supports Compliance – Helps meet GMP and 21 CFR Part 11 standards
• Energy Efficiency – Optimizes operation and reduces wastage
• Batch Traceability – Ensures every batch is monitored and logged
• Predictive Maintenance – Detects wear and tear before failure
• Enhanced Safety – Prevents overheating, overloading, or process deviation
• Integrated Automation – Works with PLC/SCADA systems for seamless control
• Low Downtime – Reduces manual interventions and maintenance delays

Common Uses

• Monitoring granulation temperature and consistency
• Measuring impeller and chopper speeds
• Detecting pressure and vacuum levels in the RMG bowl
• Indicating end-point of granulation based on torque or moisture
• Supporting data logging for process validation

Major Applications

• Pharmaceutical Manufacturing – Tablet and capsule granule preparation
• Chemical Industry – Blending and granulating sensitive materials
• Food Processing – Granule formation in flavoring or supplement production
• Nutraceuticals – High-speed batch granulation with real-time monitoring
• R&D Labs – Precision process control for experimental granulation

Contact us more detail :

Call - +91 99746 08708

Email - mkt@venusmachinery.com

Address : 29, Sarovar Industrial Estate, Hathijan Circle, S.P. Ring Road, Vatva, Ahmedabad - 382445, INDIA